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What
is Clare's Lead-Free/RoHS (Restrictions on Hazardous Substances) Commitment?
Clare
is fully committed to the European Parliament's Directive 2002/95/EC on Restriction on Hazardous Substance (RoHS) and took early initiative in 2003 to provide environmentally friendly products to meet customers' needs. As of November, 2004, nearly all of Clare's products are Lead-Free/RoHS compliant ensuring that restricted hazardous substances are not present or in those limitation, 0.1% of lead, mercury, hexavalent
chromium, PolyBromoBiphenyls, PolybromoDiphenylEthers, and 0.01%
of cadmium.
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Are all of Clare's Products Lead Free/RoHS? How about Cybergate DAA modules and Teltone products?
More than 98% of Clare's products are Lead-Free/RoHS compliant since November, 2004. The products that are not RoHS compliant are (1) CYBERGATE DAA & EMM modules, and (2) some Teltone products.
CYBERGATE DAA and EMM Modules: The Cybergate DAA and EMM board-level products are not Lead-Free/RoHS compliant at the moment. However, these products are currently being reviewed for the Lead-Free/RoHS transition. We will provide an update on the progress of this effort.
Tone Signaling Products: Some of the tone products are not Lead-Free/RoHS compliant at the current time; they contain lead (Pb) on the lead finish. However, the popular tone products such as M-980-02P, M-980-02S, M-949-01, M-986-2A1P, and M-991 are Lead-Free/RoHS compliant. The M-991-01SM will be Lead-Free/RoHS compliant in December, 2006. The Lead-Free/RoHS transition is in place for the rest of this year on specific parts, which will be listed by part number in the "Transition Kits" section of the Lead-Free web site.
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What
will be the composition of the lead-free plating material used
on the leads?
Clare
will employ pure matte Sn (tin) for the plating material for all of
it's parts.
Is this plating
material compatible with non-lead-free PCB assembly materials and
processes?
Pure
matte tin is compatible with all current leaded solder assembly
processes and all lead-free solder alloys and processes.
How will
the customer know when they are receiving lead-free products -
can they be differentiated by part number / lot code / date code
or is an identifier used?
Clare
provided transition kit codes for each manufacturing site on its web site.
Since kit codes are sequentially assigned, any kit number that
has a higher number than the transition kit code is lead-free. The transition kit codes are available at www.clare.com
in the "Lead-Free Data" section of the website.
The Tone products are identifiable by the identification mark, lead-free special markings, date code, and/or green label on the shipping packaging depending on the part type. In the near future, these parts will be outlined in the Lead-Free Tone Parts identification table, which is currently under development.
Will all
products transition to lead-free materials at the same time?
Yes,
all products (with the exception of CYBERGATE DAA & EMM modules and Tone Signaling Products as mentioned) were transferred to a lead-free process during the same
month, November, 2004.
Is there
a possibility of receiving both standard and Lead-Free/RoHS products
within a given order or shipment?
No Clare is not running the Lead-Free and Leaded processes simultaneously. The leaded process was transitioned with the Lead-Free process and Clare will not go back to the Leaded process. Also, the leaded parts inventory is depleted and no longer available for almost all of the parts.
However, CYBERGATE DAA and EMM module board-level products are not Lead-Free/RoHS compliant yet. So these CYBERGATE DAA and EMM module board-level parts still can be ordered as leaded. Also, many of the Tone Signaling parts are not Lead-Free/RoHS compliant and are thus available only in leaded versions at the moment.
Is there
a cut-off date after which the customer is ensured that they
can only receive lead-free product? Will that date differ by product
type?
At this point, most of Clare's parts are Lead-Free/RoHS compliant and so Clare is shipping only lead-free versions. Again, CYBERGATE DAA and EMM modules and many of the Tone Signaling products are still leaded. So, customers are ensured at this point that they are receiving only lead-free parts with the exception of CYBERGATE DAA and EMM modules and Tone Signaling products.
Is there
any expected cost adder for lead-free products?
Clare
does not expect an increase in the cost of our products due to
the change to a lead-free plating material. However, because maintaining moisture sensitivity ratings might occasion additional costs in materials and processing, and because lead-free materials themselves can fluctuate in cost, Clare reserves the right to make necessary pricing adjustments.
Should
the customer expect any differences in performance or reliability?
There
are no changes in electrical performance, or reliability,
or moisture sensitivity level of Clare's products due to the change to lead-free plating.
Will Clare
supply qualification and/or process data prior to the change?
Lead-Free qualification data are available at www.clare.com in the "Qualification Results" section of the "Lead-Free Data" section.
Will Clare
make recommendations for the PCB assembly process (or supply a
recommended solder profile for leadfree assembly) ?
Clare has evaluated various products along with PCB assembly processes with higher soldering temperatures for Lead-Free assembly. The high-temperature lead-free profile used to evaluate the components and PCB was based on the recommended IPC/JEDEC J-STD-020C reflow guidelines. The reflow profile is available at www.clare.com: see "Soldering Profile" in the "Lead-Free Data" section.
Will the
change to lead-free plating require obsolescence of any devices.
Clare continually reviews its product lines to ensure that active products are maintained. There are occasions where limited sales may be the cause for obsoletion. Lead-Free processing will not directly cause the obsoletion of any Clare part numbers, but may prompt a review of the sales history of each part to ensure that there are active sales.
Are there
disadvantages in using lead-free devices?
Other
than the need for customers to use higher solder reflow temperatures,
Clare sees no disadvantage to the use of leadfree components.
Matte pure
tin has been shown to be susceptible to "whisker growth."
Will there be any studies conducted on whisker growth, and what controls
are in place to monitor the process to prevent whisker growth?
Clare
recognized the whisker growth concern with pure tin and included studies for whisker growth as part of the qualification process. Lead-Free whisker study data are available at www.clare.com: see "Qualification Results" in the "Lead-Free Data" section.
Can samples
of lead-free products be obtained? When? How?
Samples
of leadfree products are currently available in all packages
and part numbers. Please contact your local representative to
request samples or utilize the Clare website to enter a sample
order. Orders on the website must be entered manually with the
part number followed by "leadfree" (do not use the pulldown
list).
Who should
the customer contact with additional lead free questions or for information?
For
further technical inquiries and information, please contact Clare's
Senior Quality and Reliability Engineer: Selim Ahmed (sahmed@clare
.com). Please send inquiries via e-mail only.
Is the
lead free material be compatible with other lead free materials
(such as Sn/Ag, Sn/Ag/Cu, etc.) for PCB assembly and processes?
Pure
matte tin is compatible with all common leadfree solder alloys.
Are Clare's
products totally lead free?
All
Clare products, except as noted, are completely leadfree (according to the RoHS
definition) with the exception of several power relay products
that employ the use of soft solder die attach within the package.
The RoHS Directive allows for use of leaded solder for die attach
purposes within an enclosed molded assembly, thus Clare will be
fully compliant with the Directive.
As mentioned in other FAQ answers, many of the Teltone products and the CYBERGATE DAA & EMM module products are not lead-free.
Will there
be any changes in storage conditions or moisture sensitivity ratings
for Clare products?
Clare's Lead-Free/RoHS qualification did no identlfy moisture sensitivity rating changes for any of the products. So, the storage conditions and moisture sensitivity ratings are unchanged.
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